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What is Precision Cutting in Manufacturing? - Altius Directory

What is Precision Cutting in Manufacturing?

The definition of precision manufacturing is in the utilization of the highest function of a program or tool to remove the excess of raw material. So when you need something made, the number of tools used in the process go toward the end result of precision manufacturing. The finished product meets the exact needs and specifications and this is what it means to have precision cutting.

Precision manufacturing is used to create a finished piece in all sizes. Small parts can be cut using micromachining and this can be as small as 0.11811 inches in diameter. They can also cut up to 24inches in size, too. The process of precision manufacturing includes cutting, turning, milling and more, and it’s done using Computer Numerical Control equipment. 

How to get the best from precision manufacturing

To gain the best from precision manufacturing, the blueprints must be followed precisely. In the manufacturing industry, this is done using Computer Aided Design/Manufacturing programs. These files are used to create 3D diagrams to produce a part. The file has to be created to very precise and specific specifications to ensure that the design is cut correctly. A highly trained technician then carries out the precision cutting process to achieve the very best results.

What is precision manufacturing used for? 

Precision manufacturing is used for a particular part in the process of creating new machinery. Manufacturers use precision cutting to create precise movements, to reduce the initial costs of creating a new product and to increase safety and quality control. There is a need for higher precision and accuracy for some parts, which means that it’s important for a high level of accuracy across all part sizes. 

Tools used in precision manufacturing

There are certain tools used in precision manufacturing, from milling machines and lathes to saws and grinders. There are other CNC machines used, too, from 3-axis to 5-axis machines. These are usually CNC controlled machines and they are operated by technicians and specialists who are highly qualified in what they do. There are some companies that use photochemical processes and robotics, too. They use these methods to achieve the finished parts that are high tolerance. 

Every tool used in the sequence has a different capability, a different material and the size of the finished part differs depending on the choice of tool used. Precision manufacturing is also carried out by a range of machines, from milling machines and boring machines to turning machines. Milling machines remove the material that uses cutting and grinding tools to get the right part. Turning machines rotate the material and use cutting tools held in place to modify and shape the part.

A boring machine functions by drilling precise holes with rotating cutting tools. These are mostly self-lubricating and they can drill holes to a variety of depths as needed. Precision manufacturing can sound complex on paper, but with the help of companies like Microfabrica, you can get the results that you require for the precision cutting you need.